When you work with a plastic injection moulding factory, production timelines depend on many factors. The time needed to complete a project can vary based on design complexity, material choice, and production volume. Below is a simple breakdown of what you can expect.
1. Design and Development
This is the first step in the process. It usually takes between 1 and 6 weeks. The time depends on how complex the part is and whether the design needs revisions. During this stage, a 3D CAD model is created and refined to ensure it can be manufactured properly. Experienced molding manufacturers can help speed this up by offering design-for-manufacturing advice early on.
2. Mold Fabrication
Making the mold is often the most time-consuming part. A typical timeframe is 4 to 12 weeks, but complex molds may take longer. Factors like mold complexity, number of cavities, or special features such as cooling channels can all add time. A well-built mold is key to getting consistent, high-quality parts from a plastic injection moulding factory.
3. Material Preparation
Before production starts, the material needs to be prepared. This step usually takes 1 to 3 days. Depending on the plastic used, preparation might include drying or pre-heating the material. The material choice also impacts post-processing options. For instance, some parts may require finishing processes like metal plastic coating for added appearance or durability.
4. Injection Molding Production
The actual injection molding process is fast. Each cycle can take between 10 and 120 seconds. The cycle time depends on part size, thickness, material, and mold design. Larger or more complex parts take longer to cool. A well-run plastic injection moulding factory can complete thousands of parts each day, especially when machines are optimized for high-speed production.
5. Shipping and Delivery
Once production is complete, shipping times depend on your location. Local deliveries might take just a few days, while international shipping can add one or two weeks. Reliable molding manufacturers often help arrange logistics to ensure smooth delivery.
Final Thoughts
The overall time to produce a plastic product using injection molding can range from a few weeks to several months, depending on your project’s needs. Working with an experienced factory that understands both production and value-added processes like metal plastic coating can help reduce delays.
If you need a manufacturing partner who offers full support, from design to delivery, Rustagi Polymers can help. We are a trusted plastic injection moulding factory with expertise in fast, reliable production, and we work with businesses across many industries to ensure projects stay on time and on budget.